J-Mate® Continuous Dryer

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The J-Mate® Continuous Dryer, a JWI® product, reduces disposal costs by removing moisture from dewatered cake.

  • Volume reduction ranges from 2:1 to 5:1.
  • Weight reduction from water loss with material going from 20-40% solids to 60-80% solids.
Discontinued product
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The J-Mate® Continuous Dryer, a JWI® product, reduces disposal costs by removing moisture from dewatered cake.

  • Volume reduction ranges from 2:1 to 5:1.
  • Weight reduction from water loss with material going from 20-40% solids to 60-80% solids.
Discontinued product

Description

The J-Mate® Continuous Dryer, a JWI® product, reduces disposal costs by removing moisture from dewatered cake. It is designed to be used for second stage volume and weight reduction downstream from a J-Press® filter press or other dewatering systems.

​The J-Press® filter press, a JWI® product, reduces 80 barrels of metal hydroxide sludge to 4 barrels of cake. While this is a substantial reduction, greater savings are realized with the addition of the J-Mate® dryer. Since 60% to 80% of the filter cake is moisture, the J-Mate® Dryer can further reduce 4 barrels of filter cake to 1 barrel of dried material for easier, less costly disposal.

Read our blog post: Sometimes You Just Need A Really Big Industrial Dryer
Cake from the J-Press® filter press is loaded into the continuous J-Mate® Dryer receiving hopper using one of several material handling options or directly into a special mobile dumpster. Continuous J-Mate® Dryer Solutions
A pioneer in dewatering technology, Evoqua Water Technologies has established itself as the leading provider of dewatering solutions in a wide range of wastewater and processing applications. Evidenced of Evoqua's leadership in metal hydroxide waste reduction is the Continuous J-Mate® Dryer, a JWI® product. Designed as a second stage dryer for further reduction after mechanical dewatering, the J-Mate® Dryer takes over where the filter press, belt press and centrifuge leave off, producing an extremely dry, easily disposed of material.

Features, Benefits & Models

Features

  • Designed Specifically for Metal Hydroxide and Inorganic Materials
    Fully automatic processing cycle.
  • 98% efficient stainless steel venturi type wet scrubber.
  • Stainless steel construction of all internal wetted parts in drying chamber.
  • Modulating control system for optimum energy use.
  • Highly efficient infrared heaters reduce energy cost.
  • Available in natural gas and LP
  • Optional hydraulic loading system automatically raises and empties drums or dumpsters into receiving hopper.
  • Multiple material handling options for installation flexibility.

  • Indirect heating elements. No direct flame touching material.
  • Electronic ignition
  • The dried, granular material discharges to a bag, barrel or a dumpster for disposal.
  • ​Optional Features
  • Dumpsters
  • Hydraulic dumping mechanism for dumpster or drum
  • Stainless steel receiving hoppers
  • Special hopper designs and sizes
  • One way disposable bags
  • Custom support structures available to elevate filter press for direct disposal into J-Mate dryer
  • Single or dual diverter discharge chute

Benefits

  • Very low emissions from wet scrubber
  • Optimized for dryest cake at lowest energy cost
  • Minimal operator attention required.

J120G

  • Water removal rate 47lbs/hr (21.3 l/hr)/ Sludge throughput 0.75-1.5 cu ft/hr (21.2-42.5 L/hr)

J180G

  • Water removal rate 94lbs/hr (42.7 l/hr)/ Sludge throughput 1.5-3.0 cu ft/hr (42.5-85.o L/hr)

J360G

  • Water removal rate 188lbs/hr (85.3 l/hr)/ Sludge throughput 3.0-6.0 cu ft/hr (85-170 L/hr)